The masterclass will cover:
Understanding Additive Manufacturing (AM)
You'll get an overview of additive manufacturing technologies and their advantages over traditional manufacturing methods, as well as an explanation of the additive manufacturing process workflow, from design to final part production. You'll discuss the various materials and technologies used in 3D printing.
Design Principles for Additive Manufacturing
An introduction to design considerations specific to additive manufacturing, where you'll discuss design optimisation for additive processes, including part orientation, support structures, and material selection. Learn best practices for designing parts with complex geometries and functional requirements.
Introduction to 3D Modeling Software
You'll get an overview of popular 3D modeling software tools used for additive manufacturing, such as Autodesk Fusion 360, SolidWorks, or Tinkercad. You'll take part in a hands-on tutorial on basic modeling techniques, including sketching, extruding, and filleting using SolidWorks.
Advanced Design Techniques
Explore advanced design techniques for additive manufacturing, such as lattice structures, generative design, and topology optimisation. Take part in practical exercises, applying advanced design principles to create lightweight and efficient parts.
Preparation for 3D Printing
You'll get an overview of the pre-processing steps required to prepare 3D models for printing and be introduced to slicing software and its role in generating toolpaths and optimising print settings. Take part in a hands-on session preparing models for printing, including orientation, support generation, and slicing.
Hands-on 3D Printing Session
Take part in a practical demonstration of 3D printing using desktop FDM printers or industrial-grade machines. Receive guidance on machine setup, material loading, and print monitoring, with an opportunity for you to observe the printing process and ask questions.
Post-Processing and Finishing Techniques
Receive an overview of post-processing techniques to improve surface finish and mechanical properties of printed parts. Discuss common post-processing methods, such as sanding, painting, and chemical smoothing. Watch a demonstration of post-processing tools and techniques.
Case Studies and Applications
Learn about real-world examples of successful additive manufacturing projects across various industries, as well as case studies showcasing how design for additive manufacturing principles was applied to achieve specific objectives. Discuss the potential applications and future trends in additive manufacturing.